Glass lined reactor:
Glass lined reactor is the glass containing high silica, lined on the inner surface of a steel container, burned at high temperature and firmly close to the metal surface to become a composite product. Therefore, the glass lined reactor is an excellent corrosion resistant equipment.
Application field:
Chemical, petroleum, medicine, pesticide and other industries
Operating pressure: 0.2-0.4mpa
Voltage: 220V
Advantages: Glass stability and metal strength double advantages.
Technical performance:
1. Acid resistance: It has good corrosion resistance to various organic acids, inorganic acids and organic solvents. If the glass-lined sample produced by our factory is boiled in 20%HCL solution for 48h, the corrosion rate is 0.91g/m2.d (the excellent product index is 1.0g/m2.d).
2. Alkaline resistance: the corrosion resistance of glass lining alkaline solution is worse than that of acid solution. However, the glass-lined sample of our factory was corroded in 1N sodium hydroxide solution, the test temperature was 80ºC for 48h, and the corrosion rate was 6.76g/ m2.d(the index of excellent products was 7.0g/ m2.d).
3. Operating temperature: When the glass lining equipment is heated and cooled, it should be carried out slowly, the use temperature is 0-200ºC, and the temperature resistance is more than 200ºC.
4. Porcelain layer thickness: the porcelain layer thickness of the glass equipment is 0.8-2.0mm, and the porcelain layer thickness of the glass-lined equipment accessories is 0.6-1.8mm.
5. Voltage resistance: Glass lining has good insulation, when the glass lining in the specified thickness with 20kv high-frequency EDM to check the porcelain layer, high-frequency EDM can not breakdown the porcelain layer.
Setting value of safety valve of glass lined reactor:
| Rated pressure(mpa) |
Setting pressure(The two valves are respectively) |
| ≤0.8 |
The working pressure is +0.03mpa and the working pressure is +0.05mpa |
| 0.8--5.9 |
1.04 times the working pressure, 1.06 times the working pressure |
| >5.9 |
1.05 times the working pressure, 1.08 times the working pressure |
Parameter characteristic:
| specification(L) |
Actual capacity(L) |
Inner barrel size(mm) |
Dimensions(mm) |
Reducer model |
Motor power |
Stirring speed(n/min)
|
| 50 |
61 |
400 |
600 |
m3 |
0.6 |
60-80 |
| 100 |
120 |
500 |
700 |
m3 |
0.6 |
60-80 |
| 200 |
247 |
600 |
800 |
m4 |
1.6 |
60-80 |
| 300 |
355 |
700 |
900 |
m4 |
1.5 |
60-80 |
| 500 |
589 |
900 |
1100 |
m6 |
2.2 |
60-80 |
| 1000 |
1215 |
1200 |
1400 |
m8 |
4 |
60-80 |
| 2000 |
2244 |
1400 |
1600 |
m8 |
5.5 |
60-80 |
The above only shows the parameter information of some specifications of the product, if you have other needs, please contact us to customize, thank you!
Physical Attributes
High-temperature Resistance: It can withstand relatively high temperatures and generally operate stably at temperatures of several hundred degrees Celsius or even higher. It is suitable for chemical processes that require high-temperature reactions, such as the smelting of certain metal materials and high-temperature synthesis reactions.
High Strength and Hardness: Ceramic materials have relatively high strength and hardness, and they can withstand the pressure and mechanical stress during the reaction process. They are not prone to deformation and damage, ensuring the structural stability of the reaction kettle.
Low Thermal Conductivity: The thermal conductivity of ceramics is relatively low, and they have good thermal insulation performance. This helps to reduce heat loss, improve energy utilization efficiency, and at the same time, it can also lower the surface temperature of the reaction kettle to ensure the safety of the operators.
Good Insulation: Ceramics are good insulators of electricity, which can avoid electrical failures or short circuits during the reaction process. It is especially suitable for reactions involving electrical heating or electrochemical processes.
Chemical Attributes
Corrosion Resistance: It has strong corrosion resistance to chemical substances such as acids, alkalis, and salts. It can resist the erosion of various corrosive media and can be used to handle highly corrosive materials, such as strong acids like sulfuric acid and nitric acid, and strong alkali solutions like sodium hydroxide.
Chemical Stability: In chemical reactions, the ceramic material itself is not likely to react chemically with the reactants or products, and it will not interfere with the reaction process. It can ensure the purity and accuracy of the reaction, and it is particularly suitable for chemical reactions with high requirements for product purity.
Process Attributes
Precise Temperature Control: With the cooperation of advanced heating and temperature control systems, the ceramic reaction kettle can achieve precise temperature control, ensuring that the reaction proceeds within the set temperature range. This is conducive to improving the repeatability of the reaction and the stability of product quality.
Good Mixing Effect: The internal structure is reasonably designed, and with a suitable stirring device, it can achieve uniform mixing of materials, making the reaction more complete and improving the reaction efficiency.
Customizability: According to different reaction requirements, the shape, size, internal structure, etc. of the ceramic reaction kettle can be custom-designed to meet various special process requirements.
Safety Attributes
Explosion-proof Performance: The ceramic material itself is neither flammable nor explosive. In dangerous environments such as high temperature and high pressure, it can effectively reduce the explosion risk and improve the safety of the reaction process.
Safety Monitoring and Protection: It is usually equipped with safety monitoring devices such as pressure sensors and temperature sensors, as well as corresponding safety protection systems such as safety valves and bursting discs. It can monitor parameters such as the pressure and temperature inside the reaction kettle in real time and take timely measures when abnormal situations occur to ensure production safety.
If you have any other needs about the product, you can contact us!
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